Process Flow of Forging Processing
Forging processing is the process of forming and processing metal materials by using pressure processing method, which has the characteristics of energy saving and excellent performance of products. Jetvision offer kinds of forging, such as forging ring, forging shaft, hollow forging, forged cylinder, forged disc, forging block, forging bar, forged gear ring, forging gear shaft, forging flange, etc. At low factory price and top quality.
Process flow of forging processing:
Material preparation: According to the production requirements, choose the appropriate material for forging processing. Usually, the forging pressure is higher and the requirements for the material are higher, requiring the material to have good plasticity and toughness to withstand the forging process. Common forging materials are steel, iron, copper, aluminum, etc.
Material heating: Before forging processing, the material needs to be heated so that it reaches the appropriate forming temperature. The heating temperature will vary from material to material and generally needs to be heated to a higher temperature to facilitate plastic deformation and increase in deformation of the material.
Hammer forging: After the heating reaches the appropriate temperature, the forging process begins. Forging is usually done by hammering, where the material is continuously impacted and deformed by tools such as rails and air hammers to make it take shape. This process requires strict requirements for forging equipment and operators to ensure the processing results.
Die forming: In addition to hammering processing, die forming can also be used for forming processing. Die forming can process various shapes of workpieces and partial curves, while also improving the surface quality and properties of the material.
Cooling treatment: For the finished forgings, they need to be cooled to achieve the corresponding hardness and toughness. Cooling treatment can be carried out by water quenching, oil quenching, etc., but the specific cooling method needs to be determined according to the material and working conditions.
Mechanical processing: If subsequent processing of the forgings is required, such as punching, cutting, grinding, etc., it is necessary to use mechanical processing. Mechanical machining can finely process the workpiece to achieve the required size and accuracy requirements.
Inspection: The finished workpiece is inspected to ensure that it meets the requirements. Common inspection criteria include material quality, machining accuracy and dimensions.
In summary, the forging process is very tedious and complex, and requires processing and trimming through several links. Only by mastering the appropriate process and technology can the processing process be effectively pushed in the direction of benefits, while ensuring that the processed products have high quality and good performance.
Forging Process Flow Chart:
Jetvision offer kinds of forging, such as forging ring, forging shaft, hollow forging, forged cylinder, forged disc, forging block, forging bar, forged gear ring, forging gear shaft, forging flange, etc. At low factory price and top quality. Any interest, please enquiry us!
Hunan Jetvision Industrial Co.,Ltd is a professional and trusted supplier and manufacturer, which main offer alloy, stainless steel and copper nickel alloy material, such as 42CrMo, incoloy 800, hastelloy c276, 20CrMo, monel 400, inconel 625, 15CrMo alloy, copper c71500, s32205 duplex stainless steel, 15-5PH stainless steel,904L stainless steel, etc. On the basis of this, we provide kinds of products ( forgings and flanges), including forgings rings, forged shaft, forgings flanges, forged bars, forging block, forged cylinder,weld neck flange, slip on flange, lap joint flange,etc. With low factory price and top quality.
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