Forged Gear Shaft Die Forging
LENGTH: 420”
WEIGHT: 75,000#
FORGING MATERIALS: Titanium,Nickel alloy,Stainless Steel,Copper/Brass Alloys
HEAT TREATMENT: Normalizing, thermal refining, tempering, annealing, solution annealing, precipitation strengthening
TESTING: Destructive and non-destructive test
PROCESSING: 5-axis machining center, precision CNC vertical & horizontal lathe, CNC drilling machine
Specifications
Outside Diameter: ≤2800mm
Height: ≤800mm
Weight: 33t
Standard: ASTM, ASME, DIN, AISI, JIS and EN
Production Process: Forging---heat treatment---machining (rough machining and finish machining)
Raw material: Carbon steel, C-Mn steel, alloy structure steel, alloyed tool steel, cold roll steel, steel for pressure vessel, carburizing steel, die steel, stainless steel and so on.
Application: It is mainly used in mining machinery
Delivery Status: N+T (Normalizing + Tempering), Q+T (Quenching + Tempering)
Description
Forged steel shafts are created through a manufacturing process that involves the shaping of the shaft Forgings using localized compressive forces. The forging process is initiated when a piece of steel is struck repeatedly with a hammer or squeezed with a press.
Wind Turbine Shaft | 42CrMo4, 34CrNiMo6 |
Marine Shaft | C-Mn steel |
Hydro Turbine Shaft | 20SiMn |
Roller Shaft | 70Cr3Mo; 9Cr2Mo; MC1; MC2; MC3 |
Gear Shaft | 17CrNiMo6; 18CrNiMo7-6; 20CrNi2Mo; 42CrMo; 47CrNiMo6, 20CrMnMo |
Gear | 17CrNiMo6; 18CrNiMo7-6; 20CrNi2Mo; 42CrMo; 47CrNiMo6, 20CrMnMo, 30 CrNiMo6 |
Pressure Vessel Forgings | SA105, SA350 LF2, 16Mn, 20MnMo, 15MnMo, 12Cr2Mo1, 14Cr1Mo, 42CrMo, F304, F316, 17-4PH, 4330, 4336, 4340 |
Ring Rolling | 16Mn, 50Mn, 42CrMo, 15MnV, 35CrMo, A105, 20#, 304, 304L, 316, 316L |
Product Name | Open die forging gear shaft |
Raw Material | Carbon steel, C-Mn steel, alloy structure steel, alloyed tool steel, cold roll steel, steel for pressure vessel, carburizing steel, die steel, stainless steel and so on. |
Specification: | 1) The maximum outside diameter: 2,800 mm; 2) The maximum height: 800mm; 3) The maximum weight: 33t. * The products could be manufactured according to your request. |
Standard: | ASTM, ASME, DIN, AISI, JIS and EN; |
Certification: | ISO 9001:2008, PED Certificate, TUVRheinland, Bureau Veritas (BV), Lloyd Register (LR), ABS, RINA, Germanischer Lloyd (GL), Korean Register of Shipping (KR), Det Norske Veritas (DNV), Nippon Kaiji Kyokai (NK); |
Production Process: | Forging---heat treatment---machining (rough machining and finish machining) |
Delivery Status: | N+T (Normalizing + Tempering), Q+T (Quenching + Tempering); |
Production Capacity | 30000 ton |
Application: | It is mainly used in mining machinery; |
Advantages:
1. Good mechanical properties;
2. High tensile strength;
3. Well-closed formation; 4. Comparative price;
5. High-quality production;
6. Customized services, manufacturing according to your specific requirements.
Hunan Jetvision Industrial Co.,LTD is a professional production of forging flanges, forgings rings, forged shaft, forged bar, customized forgings, etc. , products are widely used in mechanical equipment, new energy equipment, petrochemical pressure vessel equipment, aerospace and military special equipment and other fields.
Our company has strong technical strength and fully implements lean production management, It is equipped with a full set of production lines integrating forging processing, heat treatment, machining and performance testing.The material covers alloy steel, stainless steel, aluminum alloy, titanium alloy and superalloy and other difficult deformation materials.