AISI 5140 Forging 40Cr Forged Shaft

The AISI 5140 Forging Shaft is a high-quality product designed to meet the demands of various industries. It is a shaft made from AISI 5140 steel, which is a low-alloy steel known for its excellent strength, toughness, and wear resistance properties. The forging process ensures a sturdy and durable construction that can withstand heavy loads and extreme conditions. The shaft is available in different sizes and configurations to cater to diverse application requirements.

40Cr AISI 5140 Chemical Composition

AISI 5140 40Cr Mechanical Property

Hunan Jetvision Industrial Co.,LTD is a professional production of forging flanges, forgings rings, forged shaft, forged bar, customized forgings, etc. , products are widely used in mechanical equipment, new energy equipment, petrochemical pressure vessel equipment, aerospace and military special equipment and other fields.

Our company has strong technical strength and fully implements lean production management, It is equipped with a full set of production lines integrating forging processing, heat treatment, machining and performance testing.The material covers alloy steel, stainless steel, aluminum alloy, titanium alloy and superalloy and other difficult deformation materials.

Material:

Nickel Forging Alloys:

Monel 400 (UNS N04400/W.Nr.2.4360); Monel K500 (UNS N05500), Monel R405 (UNS N04405)

Inconel 718 (UNS N07718/W.Nr.2.4668); Inconel X-750 (UNS N07750/W.Nr.2.4669); Inconel 690 (UNS N06690/W.Nr.2.4642); Inconel 625 (UNS N06625/W.Nr.2.4856); Inconel 600 (UNS N06600/W.Nr.2.4816); Inconel 601 (UNS N06601/W.Nr.2.4851);

Hastelloy B (UNS N10001); Hastelloy C-276 (UNS N10276/W.Nr.2.4819); Hastelloy C (NS333); Hastelloy C-22 (UNS N06022/W.Nr.2.4602)

Incoloy 926 (UNS N08926/W.Nr.1.4529); Incoloy 800HT (UNS N08811/W.Nr.1.4959); Incoloy 825 (UNS N08825/W.Nr.2.4858); GH4169(Inconel 718)

Stainless Steel Forging Alloys:

F51(UNS S31803 W.Nr1.4462); 17-4PH(UNS S17400 SUS630 W.Nr1.4542); F55(UNS 32760 W.Nr1.4501); F53(UNS 32750 W.Nr1.4410 2205); 904L(UNS N08904 W.Nr1.4539); F44(UNS S31254 254SMo W.Nr1.4547)

Carbon Alloy Special Steels:

F22, F65, 4130(UNS G41300, 30CrMo), 4140(UNS G41400, 42CrMo, 42CrMo4) , 4145(UNS G41500, 50CrMo4, 1.7228), 4340(UNS G43400, 36CrNiMo4, 40NCD3, 40CrNi2MoA), 8630(UNS G86300)

Features

High Strength: The AISI 5140 steel used in the forging shaft provides exceptional strength, making it suitable for applications that involve high loads and stresses.

Toughness: The shaft exhibits excellent toughness, allowing it to absorb shock and impact without fracturing or deforming.

Wear Resistance: The surface of the shaft is specially treated to enhance its wear resistance, reducing the risk of premature wear and extending its lifespan.

Precision Engineering: The forging process ensures precise dimensional accuracy, resulting in a shaft with tight tolerances and excellent surface finish.

Versatility: The AISI 5140 Forging Shaft is compatible with a wide range of industrial machinery and equipment, making it suitable for diverse applications.

Forging Process:

The forging process used to manufacture the AISI 5140 Forging Shaft involves the following steps:

Heating: The selected AISI 5140 steel is heated to a precise temperature, ensuring proper workability during forging.

Forming: The heated steel is shaped into the desired shaft configuration using a mechanical press or hammer. This process imparts superior grain structure and eliminates internal defects, enhancing the shaft's strength and toughness.

Heat Treatment: After forging, the shaft undergoes heat treatment (such as quenching and tempering) to optimize its mechanical properties and achieve the desired hardness and toughness.

Machining: The forged shaft is then machined to achieve the specified dimensions and surface finish, ensuring precision and accuracy.

Surface Treatments

To enhance the shaft's performance and longevity, we offer various surface treatments, including:

Nitriding: A surface-hardening process that improves wear resistance and fatigue strength.

Chroming: Applying a chrome plating layer on the shaft's surface to enhance corrosion resistance.

Black Oxide Coating: Providing a black oxide layer for improved lubricity and anti-galling properties.

Advantages

Superior Strength-to-Weight Ratio: The AISI 5140 Forging Shaft offers a high strength-to-weight ratio, allowing for efficient power transmission and reduced energy consumption.

Enhanced Durability: The forging process and the use of high-quality steel contribute to the shaft's durability, ensuring a longer service life and reduced downtime.

Cost-Effective: The combination of durability, wear resistance, and precision engineering results in a cost-effective solution, minimizing the need for frequent replacements or repairs.

Customization Options: The shaft can be customized to meet specific requirements, including size, configuration, and surface treatments.

Certification: Our AISI 5140 Forging Shafts are manufactured to meet or exceed industry standards, and we hold relevant certifications such as ISO 9001, ensuring consistent quality and customer satisfaction.

Testing Machine

Jetvision have a certified quality management system which complies with the requirements of ISO 9001. This quality system encompasses every phase of our business. And we have kinds of testing machine to test our forging ring. That we offer top quality products.

Quality Assurance

Our AISI 5140 Forging Shafts undergo stringent quality control measures to ensure their reliability and performance. We conduct non-destructive testing, ultrasonic inspections, and material analysis to verify the integrity of each shaft. Additionally, each product is visually inspected to ensure compliance with customer specifications and industry standards.

Application Scenario

The AISI 5140 Forging Shaft finds applications in various industries, including:

Automotive: Used in transmission systems, drivetrains, and engine components.

Machinery and Equipment: Suitable for heavy machinery, industrial gearboxes, and mechanical power transmission systems.

Oil and Gas: Used in drilling rigs, pumps, and other equipment operating in demanding conditions.

Aerospace: Suitable for aircraft landing gear, engine components, and structural applications.

Mining: Used in mining equipment, crushers, and conveyors.

Forging shafts are used in various industries, including aerospace, oil and gas, and manufacturing. These shafts are made through the process of forging, where a metal bar is heated to a specific temperature and then hammered or pressed into shape using a die. This process creates a strong and durable shaft that is resistant to wear and tear. Forging shafts can be made from a variety of materials, including carbon steel, alloy steel, stainless steel, and titanium. The type of material used depends on the intended application and the strength requirements of the shaft. Forging shafts are available in various sizes and shapes, including round, square, and hexagonal. They can also be customized to meet specific requirements, such as length or taper.

Overall, forging shafts are a reliable and efficient component used in many industries, where strength and durability are crucial.

Customization Options

We understand that different applications may require unique specifications. As such, we offer the following customization options for the AISI 5140 Forging Shaft:

Size and Dimensions: Custom lengths, diameters, and configurations to suit specific equipment requirements.

Surface Finish: Tailored surface treatments based on environmental conditions and application needs.

Tolerances: Precision engineering to meet tight tolerances for seamless integration.

Industry Experience

With years of experience in the forging industry, we Jetvision have gained valuable expertise and a proven track record of delivering high-quality forging solutions to clients worldwide. Our commitment to innovation and continuous improvement sets us apart as a reliable and trusted supplier of AISI 5140 Forging Shafts.

Packaging and Delivery

The AISI 5140 Forging Shafts are carefully packaged to prevent damage during transportation. Each shaft is securely wrapped, and suitable padding and protection are employed. Our efficient logistics team ensures timely delivery to the designated destination, whether it's a domestic or international shipment.

After-sales Service

We are committed to providing exceptional after-sales service to our customers. Our dedicated support team is available to address any queries or concerns related to the AISI 5140 Forging Shaft. We offer prompt assistance, technical guidance, and troubleshooting support to ensure a smooth experience with our product. Additionally, we provide warranty coverage and facilitate product replacements or repairs when necessary.

FAQ

Q1: What are the available sizes and configurations of the AISI 5140 Forging Shaft?

A: The shaft is available in a range of sizes and configurations, including various diameters and lengths. Please contact our sales team to discuss your specific requirements.

Q2: Can the AISI 5140 Forging Shaft withstand extreme temperatures?

A: Yes, the shaft is designed to withstand a wide range of temperatures, making it suitable for applications in both high and low-temperature environments.

Q3: How can I ensure the proper maintenance of the AISI 5140 Forging Shaft?

A: We provide detailed maintenance instructions and guidelines with each product. Regular inspection, lubrication, and cleaning are essential for maintaining the shaft's performance and extending its lifespan.

Q4: Can the AISI 5140 Forging Shaft be customized for specific applications?

A: Yes, we offer customization options for the shaft, including size, configuration, and surface treatments. Please consult our sales team to discuss your specific requirements.

Q5: What is the typical lead time for the AISI 5140 Forging Shaft?

A: The lead time can vary depending on the order size and customization requirements. Our sales team will provide you with an estimated lead time when you place your order.

What is AISI 5140 material?

Grade 5140 steel is a high carbon alloy structural steel commonly referred to as SAE 5140, governed by ASTM A506, or AISI 5140. Grade 5140 steel is a popular steel grade that can be tempered and quenched, which improves the toughness, plasticity, and wear resistance of the steel.

What is the difference between 4140 and 5140?

In terms of use, 4140 steel can be used for engineering structural parts, like high tensile shafts and gears. B：5140 steel is often used for low and moderately stressed parts for vehicles, engines, and machines where a hard, wear-resisting surface is needed.

What is equivalent to 5140 alloy steel?

What is the hardness HRC of 5140 steel?

AISI 5140 steel can be used for low and moderately stressed parts for vehicles, engines and machines where hard, wear resisting surface is needed. Hardness as surface hardened about 54 HRC.

What is steel high strength alloy ASTM A 514?

ASTM A514 is a low carbon quenched and tempered alloy steel that is a low-cost, high performing material for structural use and high wear machine applications. A514 steel plate meets the ASTM International standard A514. This steel plate has a yield strength of 100,000 psi (100 ksi or approximately 700 MPa).

Other Forgings are Available

Other Material are Avaible

Stainless Steel: ASTM A182、F304/304L、 F316/316L、 F316H、F310、 F321、JB4728-2000 、OCR18Ni10Ti、JB4728-2000、OCR17NI12Mo2、2205、2507、2103、904L、254SMD、304LN、316LN、1CR13、2cr13、3cr13、4cr13、321、302、W1813N、W2014N、W2018N、W2020N、P550、Cr18Mn18N、06Cr19Ni10(S30408)、022Cr19Ni10(S30403)、06Cr17Ni12Mo2(S31608)、022Cr17Ni12Mo2(S31603)、06Cr25Ni20(S31008)、06Cr18Ni11Ti(S32168)、022Cr19Ni13Mo（S31703）、0Cr17Ni4Cu4Nb、06Cr19Ni10N、14Cr17Ni2、13Cr13Mo、06Cr13, etc stainless steel forgings.

Alloy Steel: 40Cr、15CrMo、20CrMo、25CrMo、30CrMo、35CrMo、35CrMoV、42CrMo、20Cr2Ni4、20CrNiMo、40CrNiMo、30Cr2Ni2Mo、35CrMoV、12Cr1MoV、38CrMoAl、18Cr2Nio4W、40CrNi2Mo、30CrMnSi、25Cr2MoV、17Cr2Ni2Mo、20MnMo、20MnMoNb、34CrNi3Mo、20CrMnTi、40CrMnMo、30Cr2Ni2Mo、34CrMo1、20CrMnMo、24CrMoV、30Cr2MoV、34CrNi1Mo、17Cr2Ni2Mo、34CrNi3MoV、20CrMnTi、A182F1、F5、F9、F11、F22、12Cr2Mo1、10Cr9Mo1VNbN（F91）、10Cr9MoW2VNbBN（F92）、12CrMoV、4140、4340、4330、4130、4150、9CR2MO、17NiCrMo6-4、18CrNiMo7-6、30CrNiMo8、34CRNIMO、34CrNiMo6、36CrNiMo4、34CrNi3Mo、40CRNIMO、40CrNiMoA、50CrMo4、Q345D、300M、17-4PH、PH13-8Mo、15-5PH、AerMet100, etc alloy steel forgings.