42CrMo Forged Shaft

Product Name: Forged shaft supplier, shaft forgings manufacturer, Forged shaft price, wholesale forgings shaft, buy cheap forging shaft, top quality shaft forging, shaft forgings in China,forged wind turbine shaft,forging shaft wind turbine

Diameter: Max 1200mm

Length: Max 10000mm

Weight: Max 15tons

Material: AISI4340, AISI4140, 42CrMo S45C, 100CR6, 34CRNIMO6, 316l, 304l, F22, F65, 4130, 4140, 4145, 4340, 8630; F51, 17-4PH, F55, F53, 904L, F44; monel 400, hastelloy C22, hastelloy c276....

Heat treatment: Normalizing, thermal refining, tempering, annealing, solution annealing, precipitation strengthening

Testing: Destructive and non-destructive test....

Processing equipments: 5-axis machining center, precision CNC vertical & horizontal lathe, CNC drilling machine, CNC machining center,NC lathe, grinding machine, automatic lathe machine, conventional lathe machine,milling machine,drilling machine,EDM,wire-cutting machine,CNC bending machine etc

Application: Automation machine, medical device, industrial machine, automobile, electric appliance,Communication, Optical, Medical equipment, bicycle, aviation, electonic, home appliance, machine etc.

Quality Assurance: 1)ISO9001:2008 Certified ; 2)100% base on production drawings or samples

The 42CrMo forged shaft is a high-quality and durable component used in various industrial applications. Made from the superior-grade alloy steel 42CrMo, this forged shaft offers exceptional strength, toughness, and wear resistance, making it an ideal choice for demanding environments. Precision-crafted through advanced forging techniques, the shaft ensures outstanding performance and longevity, meeting the most stringent industry standards.

42CrMo forged shaft is a high-performance, versatile, and reliable component that excels in numerous industrial applications. Its exceptional strength, durability, and wear resistance make it an indispensable choice for various scenarios, backed by dedicated after-sales support and the option for customization to meet specific needs.

Product Name: Forged shaft supplier, shaft forgings manufacturer, Forged shaft price, wholesale forgings shaft, buy cheap forging shaft, top quality shaft forging, shaft forgings in China,forged wind turbine shaft,forging shaft wind turbine

Diameter: Max 1200mm

Length: Max 10000mm

Weight: Max 15tons

Material: AISI4340, AISI4140, 42CrMo S45C, 100CR6, 34CRNIMO6, 316l, 304l, F22, F65, 4130, 4140, 4145, 4340, 8630; F51, 17-4PH, F55, F53, 904L, F44; monel 400, hastelloy C22, hastelloy c276....

Heat treatment: Normalizing, thermal refining, tempering, annealing, solution annealing, precipitation strengthening

Testing: Destructive and non-destructive test....

Processing equipments: 5-axis machining center, precision CNC vertical & horizontal lathe, CNC drilling machine, CNC machining center,NC lathe, grinding machine, automatic lathe machine, conventional lathe machine,milling machine,drilling machine,EDM,wire-cutting machine,CNC bending machine etc

Application: Automation machine, medical device, industrial machine, automobile, electric appliance,Communication, Optical, Medical equipment, bicycle, aviation, electonic, home appliance, machine etc.

Quality Assurance: 1)ISO9001:2008 Certified ; 2)100% base on production drawings or samples

Material：

Nickel Forging Alloys:

Monel 400 (UNS N04400/W.Nr.2.4360); Monel R405 (UNS N04405); Monel K500 (UNS N05500)

Inconel 718 (UNS N07718/W.Nr.2.4668); Inconel X-750 (UNS N07750/W.Nr.2.4669); Inconel 690 (UNS N06690/W.Nr.2.4642); Inconel 625 (UNS N06625/W.Nr.2.4856); Inconel 600 (UNS N06600/W.Nr.2.4816); Inconel 601 (UNS N06601/W.Nr.2.4851);

Hastelloy B (UNS N10001); Hastelloy C-276 (UNS N10276/W.Nr.2.4819); Hastelloy C (NS333); Hastelloy C-22 (UNS N06022/W.Nr.2.4602)

Incoloy 926 (UNS N08926/W.Nr.1.4529); Incoloy 800HT (UNS N08811/W.Nr.1.4959); Incoloy 825 (UNS N08825/W.Nr.2.4858); GH4169(Inconel 718)

Stainless Steel Forging Alloys:

F51(UNS S31803 W.Nr1.4462); 17-4PH(UNS S17400 SUS630 W.Nr1.4542); F55(UNS 32760 W.Nr1.4501); F53(UNS 32750 W.Nr1.4410 2205); 904L(UNS N08904 W.Nr1.4539); F44(UNS S31254 254SMo W.Nr1.4547)

Carbon Alloy Special Steels:

F22, F65, 4130(UNS G41300, 30CrMo), 4140(UNS G41400, 42CrMo, 42CrMo4) , 4145(UNS G41500, 50CrMo4, 1.7228), 4340(UNS G43400, 36CrNiMo4, 40NCD3, 40CrNi2MoA), 8630(UNS G86300)

Hunan Jetvision Industrial Co.,LTD is a professional production of forging flanges, forgings rings, forged shaft, forged bar, customized forgings, etc. , products are widely used in mechanical equipment, new energy equipment, petrochemical pressure vessel equipment, aerospace and military special equipment and other fields.

Our company has strong technical strength and fully implements lean production management, It is equipped with a full set of production lines integrating forging processing, heat treatment, machining and performance testing.The material covers alloy steel, stainless steel, aluminum alloy, titanium alloy and superalloy and other difficult deformation materials.

Features

High-Strength Alloy Steel: The 42CrMo forged shaft is constructed from 42CrMo alloy steel, renowned for its exceptional tensile strength, making it suitable for heavy-duty applications.

Robust and Durable: The forging process enhances the shaft's structural integrity, resulting in a robust and durable product capable of withstanding extreme loads and harsh conditions.

Precision Engineering: Each forged shaft is meticulously crafted with precision engineering techniques, ensuring dimensional accuracy and reliable performance.

Excellent Wear Resistance: The 42CrMo alloy composition provides excellent wear resistance, minimizing wear and tear during prolonged usage.

Versatility: This forged shaft finds application in a wide range of industries, from construction and mining to automotive and machinery, offering versatility and adaptability to various scenarios.

Advantages

Enhanced Performance: The 42CrMo forged shaft's high-strength properties lead to improved overall performance, even in demanding operating conditions.

Cost-Effectiveness: Its durability and resistance to wear reduce maintenance costs and downtime, resulting in long-term cost-effectiveness.

Reliability: With precision manufacturing and quality materials, the forged shaft ensures reliable operation, providing peace of mind to operators and users.

Reduced Fatigue: The superior alloy composition helps reduce fatigue failure, increasing the shaft's service life and promoting operational efficiency. Quality Assurance: Each forged shaft undergoes rigorous quality checks and testing procedures to meet and exceed industry standards.

Application Scenario

The 42CrMo forged shaft is employed in a wide array of industries, including but not limited to:

Mining and Construction: It is utilized in heavy machinery, crushers, and drilling equipment, where strength and reliability are paramount.

Automotive Industry: The shaft finds application in automotive components, such as axles and transmission systems, to ensure optimal performance and longevity.

Power Generation: Used in turbines and power transmission systems, where resistance to high stress and heat is critical.

Industrial Machinery: Employed in various industrial machines, including presses, pumps, and manufacturing equipment, to enhance their efficiency and durability.

After-Sales Service

We are committed to providing exceptional after-sales service to our valued customers. Our dedicated support team is available to address any inquiries, technical assistance, or concerns related to the 42CrMo forged shaft. We offer timely and effective solutions, ensuring your satisfaction and the continued reliable performance of our product.

FAQ (Frequently Asked Questions)

Q1: What is the maximum load capacity of the 42CrMo forged shaft?

A1: The maximum load capacity depends on the specific dimensions and application. Please contact our technical team to discuss your requirements.

Q2: Can the forged shaft withstand high-temperature environments?

A2: Yes, the 42CrMo forged shaft exhibits excellent high-temperature resistance, making it suitable for applications involving elevated temperatures.

Q3: Is the forged shaft customizable?

A3: Yes, we offer customization options to meet specific design and application needs. Reach out to us with your requirements, and our engineering team will assist you.

Q4: What are the available sizes and lengths of the forged shaft?

A4: We offer a wide range of sizes and lengths. Please refer to our product catalog or contact us for detailed information.

Q5: What type of surface finish is provided on the shaft?

A5: The forged shaft comes with a standard surface finish, but special surface treatments can be accommodated based on your requirements.

What is 42CrMo steel equivalent to?

Equivalent grade of this type in SAE is 4140 and 4142 type steel. In JIS designation, the corresponding material is referred as SCM440H alloy. In DIN standard, the corresponding material is referred as 1.7225 type steel. In Swedish SS standard, the corresponding material is referred as 2244 type steel.

What is 42CrMo material?

42CrMo steel (approximately US grade AISI-4140) belongs to low-alloy medium carbon steel and also belongs to ultra-high-strength steel.

What is the strength of 42CrMo?

42CrMo steel (AISI 4140) is one of the representative low alloy high strength steel, which has a nominal yield stress above 930 MPa. Currently, the 42CrMo steels are employed in many engineering components, such as automotive crankshaft, main shaft bearing, and ring gear.

What is the forging standard for 42CrMo4?

42CrMo4 is forged at 926 to 1205°C. 42CrMo4 steel can be hot worked at 816 to 1038°C. 42CrMo4 alloy steel can be cold worked using conventional methods in the annealed condition. 42CrMo4 steel is annealed at 872°C followed by slowly cooling in the furnace.

What is the hardness of 42CrMo steel?

The surface hardness of 42CrMo steel is 320 HV0.

What is the hardness HRC of 42CrMo?

With this steel one can achieve very good properties on the whole cross-section (while quenching in oil, the max diameter is 70mm, for quenching in water it is 50mm). In the surface hardened condition in achieves a hardness of 54-59 HRC on the surface.

What are the mechanical properties of 42crmo?

42CrMo4 (EN 10083-3)

IT HAS AN ELEVATED HARDENABILITY, GOOD HEAT RESISTANCE, EXCELLENT FORGING AND GOOD MACHINABILITY WITH MACHINE TOOLS. IT CAN BE HARDENED ON THE SURFACE OR NITRITED IN ORDER TO ELEVATE THE WEAR RESISTANCE AND THE FATIGUE STRENGTH.

What is the difference between 42CrMo4 and 42CrMo?

The main difference is 42CrMo4 is EN standard, 42CrMo is China GB standard. P, V and S element is a little different each other, machinery property is similar. 42CrMo4 is from European standard-EN10083, 42CrMo4 is a kind of alloy steel with high hardenability, good toughness and small deformation during quenching.

What is the difference between 4140 and 42CrMo4?

42crmo4 contains more molybdenum than 4140, which makes it more suitable for applications that require higher tensile strength and yield strength. On the other hand, 4140 is more commonly used in applications that require good ductility and toughness.

What is a forged shaft?

In simple terms, Shaft forging means giving the desired shape to the forged material through reliable machines. Generally, this process is done on forged material to enhance the quality in terms of strength and to make the material last longer. Why Shaft Forging or Forged shaft is essential? To Increase the Durability.

Why are forged parts better?

Strength: Forged metals have more relative strength than cast and plate metals, even when the parts are formed using the same alloy. Reduced Likelihood of Defects: Other processes may result in metal pieces with shrinkage and cold pour issues, cavities within the cast, or porosity.

Is forged steel stronger?

Forged steel is generally stronger and more reliable than castings and plate steel due to the fact that the grain flows of the steel are altered, conforming to the shape of the part. The advantages of forging include: Generally tougher than alternatives. Will handle impact better than castings.

Is forging stronger than machining?

Forging provides a higher level of structural integrity than any other metalworking process. By eliminating structural voids that can weaken parts, forging provides a level of uniformity to help maximize part performance. During machining, grain ends are exposed, making parts more susceptible to weakening and cracking.

Forging shafts are used in various industries, including aerospace, oil and gas, and manufacturing. These shafts are made through the process of forging, where a metal bar is heated to a specific temperature and then hammered or pressed into shape using a die. This process creates a strong and durable shaft that is resistant to wear and tear.

Forging shafts can be made from a variety of materials, including carbon steel, alloy steel, stainless steel, and titanium. The type of material used depends on the intended application and the strength requirements of the shaft.

Forging shafts are available in various sizes and shapes, including round, square, and hexagonal. They can also be customized to meet specific requirements, such as length or taper.

Overall, forging shafts are a reliable and efficient component used in many industries, where strength and durability are crucial.

Other Forgings are Available

Other Material are Avaible

Stainless Steel: ASTM A182、F304/304L、 F316/316L、 F316H、F310、 F321、JB4728-2000 、OCR18Ni10Ti、JB4728-2000、OCR17NI12Mo2、2205、2507、2103、904L、254SMD、304LN、316LN、1CR13、2cr13、3cr13、4cr13、321、302、W1813N、W2014N、W2018N、W2020N、P550、Cr18Mn18N、06Cr19Ni10(S30408)、022Cr19Ni10(S30403)、06Cr17Ni12Mo2(S31608)、022Cr17Ni12Mo2(S31603)、06Cr25Ni20(S31008)、06Cr18Ni11Ti(S32168)、022Cr19Ni13Mo（S31703）、0Cr17Ni4Cu4Nb、06Cr19Ni10N、14Cr17Ni2、13Cr13Mo、06Cr13, etc stainless steel forgings.

Alloy Steel: 40Cr、15CrMo、20CrMo、25CrMo、30CrMo、35CrMo、35CrMoV、42CrMo、20Cr2Ni4、20CrNiMo、40CrNiMo、30Cr2Ni2Mo、35CrMoV、12Cr1MoV、38CrMoAl、18Cr2Nio4W、40CrNi2Mo、30CrMnSi、25Cr2MoV、17Cr2Ni2Mo、20MnMo、20MnMoNb、34CrNi3Mo、20CrMnTi、40CrMnMo、30Cr2Ni2Mo、34CrMo1、20CrMnMo、24CrMoV、30Cr2MoV、34CrNi1Mo、17Cr2Ni2Mo、34CrNi3MoV、20CrMnTi、A182F1、F5、F9、F11、F22、12Cr2Mo1、10Cr9Mo1VNbN（F91）、10Cr9MoW2VNbBN（F92）、12CrMoV、4140、4340、4330、4130、4150、9CR2MO、17NiCrMo6-4、18CrNiMo7-6、30CrNiMo8、34CRNIMO、34CrNiMo6、36CrNiMo4、34CrNi3Mo、40CRNIMO、40CrNiMoA、50CrMo4、Q345D、300M、17-4PH、PH13-8Mo、15-5PH、AerMet100, etc alloy steel forgings.