Hastelloy B Seamless Rolled Ring Forging
Product Name: Hastelloy B seamless rolled ring forging supplier, forging ring manufacturer
Outside Diameter: max.3700 mm
Inside Diameter: min.acc. to requ.
Height: max. 700 mm
Weight: max. 5 tons
Material: F22, F65, AISI 4130, 4140, 4145, 4340, 8630; F51, 17-4PH, F55, F53, 904L, F44; monel 400/R405/K500, hastelloy C22/c276/x, inconel 625/718/600/601, incoloy 800/825/925....
Application: Aerospace component, oil and gas industry, chemical processing equipment, etc....
Specifications
Outside Diameter | max.3700 mm |
Inside Diameter | min.acc. to requ. |
Height | max. 700 mm |
Weight | max. 5 tons |
Description
China Nickel Alloy Hastelloy B X C22 C276 C2000 B3 Forged Rings Forging Ring, Factory Direct Hot Forging High Power Monel 400 Forging Ring With Best Price, Top Quality Factory Price Nickel Based Alloy 2.4856 Inconel 625 Forging Ring
The Hastelloy B Seamless Rolled Ring Forging is a high-quality component made from Hastelloy B, a nickel-based alloy known for its exceptional corrosion resistance. This forging is produced using a seamless rolling process, ensuring a seamless structure and superior mechanical properties. It is designed to meet the demanding requirements of various industries where corrosion resistance and strength are crucial.
Material
Nickel Forging Alloys:
Monel 400 (UNS N04400/W.Nr.2.4360); Monel R405 (UNS N04405); Monel K500 (UNS N05500)
Inconel 718 (UNS N07718/W.Nr.2.4668); Inconel X-750 (UNS N07750/W.Nr.2.4669); Inconel 690 (UNS N06690/W.Nr.2.4642); Inconel 625 (UNS N06625/W.Nr.2.4856); Inconel 600 (UNS N06600/W.Nr.2.4816); Inconel 601 (UNS N06601/W.Nr.2.4851);
Hastelloy B (UNS N10001); Hastelloy C276 (UNS N10276/W.Nr.2.4819); Hastelloy C(NS333); Hastelloy C22(UNS N06022/W.Nr.2.4602)
Incoloy 926 (UNS N08926/W.Nr.1.4529); Incoloy 800HT (UNS N08811/W.Nr.1.4959); Incoloy 825 (UNS N08825/W.Nr.2.4858); GH4169(Inconel 718)
Stainless Steel Forging Alloys:
F51(UNS S31803 W.Nr1.4462); 17-4PH(UNS S17400 SUS630 W.Nr1.4542); F55(UNS 32760 W.Nr1.4501); F53(UNS 32750 W.Nr1.4410 2205); 904L(UNS N08904 W.Nr1.4539); F44(UNS S31254 254SMo W.Nr1.4547)
Carbon Alloy Special Steels:
F22, F65, 4130(UNS G41300, 30CrMo), 4140(UNS G41400, 42CrMo, 42CrMo4) , 4145(UNS G41500, 50CrMo4, 1.7228), 4340(UNS G43400, 36CrNiMo4, 40NCD3, 40CrNi2MoA), 8630(UNS G86300)
Features
Corrosion Resistance: Hastelloy B exhibits excellent resistance to a wide range of corrosive environments, including oxidizing and reducing acids, pitting, and stress corrosion cracking.
Seamless Structure: The seamless rolled ring forging ensures a consistent and uniform structure, eliminating the presence of joints or welds that could weaken the component.
High Strength: The forging process enhances the mechanical properties of Hastelloy B, providing exceptional strength and durability.
Temperature Resistance: Hastelloy B maintains its integrity and performance even at high temperatures, making it suitable for applications in elevated temperature environments.
Advantages
Superior Corrosion Resistance: The combination of nickel, molybdenum, and chromium in Hastelloy B ensures outstanding resistance to a wide range of corrosive media, extending the lifespan of the component.
Enhanced Structural Integrity: The seamless rolled ring forging process improves the grain flow and structural integrity of the product, resulting in higher reliability and resistance to mechanical stresses.
Versatile Applications: Hastelloy B seamless rolled ring forgings find applications in industries such as aerospace, oil and gas, chemical processing, and power generation, where corrosion-resistant and high-strength components are required.
Cost-Effective Solution: By using Hastelloy B seamless rolled ring forgings, companies can reduce maintenance costs, downtime, and replacement frequency, resulting in overall cost savings in the long run.
Hunan Jetvision Industrial Co.,LTD is a professional production of forging flanges, forgings rings, forged shaft, forged bar, customized forgings, etc. , products are widely used in mechanical equipment, new energy equipment, petrochemical pressure vessel equipment, aerospace and military special equipment and other fields.
Our company has strong technical strength and fully implements lean production management, It is equipped with a full set of production lines integrating forging processing, heat treatment, machining and performance testing.The material covers alloy steel, stainless steel, aluminum alloy, titanium alloy and superalloy and other difficult deformation materials.
Forging Line:
Application Scenario
Hastelloy B seamless rolled ring forgings are widely utilized in critical applications, including:
Aerospace components such as engine parts, turbine discs, and aircraft exhaust systems.
Oil and gas industry for valves, wellhead equipment, and downhole tools in corrosive drilling environments.
Chemical processing equipment including reactors, vessels, and piping systems where resistance to aggressive chemicals is essential.
Power generation plants for components exposed to high-temperature and corrosive conditions, such as gas turbines and heat exchangers.
Hastelloy B Information
Hastelloy B is a nickel-based alloy that belongs to the Hastelloy family of alloys. It is known for its excellent resistance to various corrosive environments, including oxidizing and reducing acids, pitting, and stress corrosion cracking. Hastelloy B is primarily composed of nickel, molybdenum, and chromium, with trace amounts of other elements such as iron and cobalt.
A seamless rolled ring forging refers to a specific manufacturing process used to produce circular-shaped components, such as rings, with a seamless structure. This process involves heating a metal billet or ingot to a specific temperature, then shaping it using radial compression between two or more dies. The resulting ring is seamless because it does not have any welded or jointed sections.
To produce a Hastelloy B seamless rolled ring forging, the alloy is typically heated to a suitable temperature, often above its recrystallization temperature, to make it malleable. The heated Hastelloy B is then placed between the dies of a rolling mill and subjected to radial compressive forces. The dies shape the heated alloy into a cylindrical ring form, and the process continues until the desired dimensions and shape are achieved.
The advantages of using a seamless rolled ring forging process for Hastelloy B include improved mechanical properties, enhanced structural integrity, and better grain flow compared to alternative manufacturing methods. Seamless rolled rings are commonly used in various industries, including aerospace, oil and gas, chemical processing, and power generation, where high-strength and corrosion-resistant components are required.
Testing Machine
Jetvision have a certified quality management system which complies with the requirements of ISO 9001. This quality system encompasses every phase of our business. And we have kinds of testing machine to test our forging ring. That we offer top quality products.
After-sales Service
Our company is committed to providing excellent after-sales service to ensure customer satisfaction. We offer:
Technical Support: Our team of experts is available to assist with any technical inquiries or application-related questions.
Quality Assurance: We adhere to strict quality control measures throughout the manufacturing process to ensure the reliability and performance of our Hastelloy B seamless rolled ring forgings.
Warranty: We provide a warranty period to cover any manufacturing defects or material inconsistencies.
FAQ
Q1. What are the available sizes and dimensions of the Hastelloy B seamless rolled ring forgings?
A1. We offer a range of sizes and dimensions to suit different application requirements. Please contact our sales team for specific details.
Q2. Can the Hastelloy B seamless rolled ring forgings be customized?
A2. Yes, we can provide customized forgings based on your specific design and requirements. Our engineering team will work closely with you to deliver tailored solutions.
Q3. Are material certifications and test reports available?
A3. Yes, we provide material certifications and test reports, including chemical composition, mechanical properties, and non-destructive testing, upon request.
Q4. What is the lead time for ordering Hastelloy B seamless rolled ring forgings?
A4. The lead time depends on the quantity and complexity of the order. Our sales team will provide you with the estimated delivery time once the order details are confirmed.
Q5. How can I request a quotation or place an order?
A5. You can contact our sales team directly through our website, email, or phone. They will assist you with the quotation process and guide you through placing an order.
What is seamless rolled ring forging?
Seamless forged rings are created through a process called ring rolling, which uses a machine called a rolling mill. The rolling mill can generate rings of a range of diameters and weights. The process starts with a circular metal piece that is pierced to form a doughnut-shaped component.
What are the advantages of seamless rolled ring forging?
Advantages of Rolled Ring Forging
Strength – Forgings are stronger than other components, maintaining their strength through high temperature fluctuations.
Cost effectiveness – These rings are manufactured at a lower cost than similar products. There’s less machining involved because the rings closely match the contour of the finished shape.
Reliability – The high temperatures needed to created rolled rings means the grain pattern used in making them gives them metal more strength and resistance compared to other components.
Better under heat – Compared to other components, it’s easier to predict how rolled rings will react to heat. With most other components, users need to take care when applying heat to prevent the component from melting or otherwise deforming. With forgings, users can be sure of the maximum heat it can withstand.
Wider range of materials – These rings can be made from any forgeable material – alloy, stainless steel, carbon, aerospace metals. This versatility makes them a flexible and responsive answer when manufactures seek components in markets such as power generation, chemical and refinery industries.
What are seamless rolled rings used for?
Due to being strong, versatile, and cost effective, seamless rolled rings are used for a variety of applications. These rings are commonly used as key components in jet engines, jet turbines, wind mills, paper mills, helicopter gearboxes, and other extreme environments
Where are forged rings used?
They are used in a wide range of industries including aerospace, automotive, and oil and gas. They are often used in applications where strength, durability, and reliability are critical, such as in high-pressure valves, gears, and bearings. Forging rings come in a variety of materials and sizes.
What is the use of forged ring?
Forged rolling rings are utilized in clutches, crankshafts, braking systems, camshafts, gears, and couplings, to name a few applications. Forged parts are not only more resistant to the wear and tear of daily usage, but they are also lighter and less susceptible to torque and high pressure.
How are forged rings made?
Seamless forged rings are created through a process called ring rolling, which uses a machine called a rolling mill. The rolling mill can generate rings of a range of diameters and weights. The process starts with a circular metal piece that is pierced to form a doughnut-shaped component.
What is ring forging?
Rolled ring forging is a metalworking process that involves punching a hole in a thick, solid, round metal piece to create a doughnut shape, then squeezing and pressuring the doughnut shape into a thin ring. The rolled ring forging process produces workpieces with improved densities and aligned grain flows.
Is ring rolling a type of forging process?
What is Rolled Ring Forging? The ring rolling process starts with a circular preform of metal that has been previously upset and pierced (using the open die forging process) to form a hollow “doughnut.” This doughnut is heated above the recrystallization temperature and placed over the idler or mandrel roll.
What type of material is hastelloy?
Hastelloy is a kind of nickel based alloy. Hastelloy is a corrosion-resistant nickel alloy that contains other chemical elements such as chromium and molybdenum. This material has high temperature resistance and exceptional corrosion resistance. Hastelloy C276 is one of the grades of Hastelloy used in the oil and gas industry.
Other Forgings are Available
Hunan Jetvision Industrial Co.Ltd is a professional supplier&manufacturer which offer kinds of alloy and stainless steel forging, such as forging ring, shaft forging, forged cylinder, forged discs, forged hollow, forging block, forged round bar, etc, with top quality and low factory price.
Material are avalible
Stainless Steel: ASTM A182、F304/304L、 F316/316L、 F316H、F310、 F321、JB4728-2000 、OCR18Ni10Ti、JB4728-2000、OCR17NI12Mo2、2205、2507、2103、904L、254SMD、304LN、316LN、1CR13、2cr13、3cr13、4cr13、321、302、W1813N、W2014N、W2018N、W2020N、P550、Cr18Mn18N、06Cr19Ni10(S30408)、022Cr19Ni10(S30403)、06Cr17Ni12Mo2(S31608)、022Cr17Ni12Mo2(S31603)、06Cr25Ni20(S31008)、06Cr18Ni11Ti(S32168)、022Cr19Ni13Mo(S31703)、0Cr17Ni4Cu4Nb、06Cr19Ni10N、14Cr17Ni2、13Cr13Mo、06Cr13, etc stainless steel forgings.
Alloy Steel: 40Cr、15CrMo、20CrMo、25CrMo、30CrMo、35CrMo、35CrMoV、42CrMo、20Cr2Ni4、20CrNiMo、40CrNiMo、30Cr2Ni2Mo、35CrMoV、12Cr1MoV、38CrMoAl、18Cr2Nio4W、40CrNi2Mo、30CrMnSi、25Cr2MoV、17Cr2Ni2Mo、20MnMo、20MnMoNb、34CrNi3Mo、20CrMnTi、40CrMnMo、30Cr2Ni2Mo、34CrMo1、20CrMnMo、24CrMoV、30Cr2MoV、34CrNi1Mo、17Cr2Ni2Mo、34CrNi3MoV、20CrMnTi、A182F1、F5、F9、F11、F22、12Cr2Mo1、10Cr9Mo1VNbN(F91)、10Cr9MoW2VNbBN(F92)、12CrMoV、4140、4340、4330、4130、4150、9CR2MO、17NiCrMo6-4、18CrNiMo7-6、30CrNiMo8、34CRNIMO、34CrNiMo6、36CrNiMo4、34CrNi3Mo、40CRNIMO、40CrNiMoA、50CrMo4、Q345D、300M、17-4PH、PH13-8Mo、15-5PH、AerMet100, etc alloy steel forgings.