AISI 4140 Ring Forging
Product Name: AISI 4140 ring forging supplier, forging ring price list, forged ring manufacturer
Max Diameter: 3700mm
Height: max. 700 mm
Used: Building industry machinery
Material: AISI4340, AISI4140, 42CrMo S45C, 100CR6, 34CRNIMO6, 316l, 304l, F22, F65, 4130, 4140, 4145, 4340, 8630; F51, 17-4PH, F55, F53, 904L, F44; monel 400, hastelloy C22, hastelloy c276....
Specifications
Outside Diameter | max.3700 mm |
Inside Diameter | min.acc. to requ. |
Height | max. 700 mm |
Weight | max. 5 tons |
Description
High Temperature Resistant AISI 4140 Forged Ring Forging, New Design High Hardened Professional Forging Steel Alloy AISI 4140 Seamless Rolled Forging Ring, Top Quality Best Price AISI 4140 Ring Forging Large Diameter Ring Forging
The AISI 4140 ring forging is a high-quality component designed for various industrial applications. Made from AISI 4140 alloy steel, known for its exceptional strength, toughness, and wear resistance, this ring forging offers reliable performance under demanding conditions. It is meticulously manufactured using the forging process to ensure superior structural integrity and dimensional accuracy.
AISI 4140 ring forgings are widely used in industries such as automotive, aerospace, oil and gas, and general engineering, where high strength and durability are critical. These rings offer excellent performance under demanding conditions, and their mechanical properties can be tailored through appropriate heat treatment processes. They can be further machined or surface-treated to meet specific design requirements.
Material
Nickel Forging Alloys:
Monel 400 (UNS N04400/W.Nr.2.4360); Monel R405 (UNS N04405); Monel K500 (UNS N05500)
Inconel 718 (UNS N07718/W.Nr.2.4668); Inconel X-750 (UNS N07750/W.Nr.2.4669); Inconel 690 (UNS N06690/W.Nr.2.4642); Inconel 625 (UNS N06625/W.Nr.2.4856); Inconel 600 (UNS N06600/W.Nr.2.4816); Inconel 601 (UNS N06601/W.Nr.2.4851);
Hastelloy B (UNS N10001); Hastelloy C276 (UNS N10276/W.Nr.2.4819); Hastelloy C(NS333); Hastelloy C22(UNS N06022/W.Nr.2.4602)
Incoloy 926 (UNS N08926/W.Nr.1.4529); Incoloy 800HT (UNS N08811/W.Nr.1.4959); Incoloy 825 (UNS N08825/W.Nr.2.4858); GH4169(Inconel 718)
Stainless Steel Forging Alloys:
F51(UNS S31803 W.Nr1.4462); 17-4PH(UNS S17400 SUS630 W.Nr1.4542); F55(UNS 32760 W.Nr1.4501); F53(UNS 32750 W.Nr1.4410 2205); 904L(UNS N08904 W.Nr1.4539); F44(UNS S31254 254SMo W.Nr1.4547)
Carbon Alloy Special Steels:
F22, F65, 4130(UNS G41300, 30CrMo), 4140(UNS G41400, 42CrMo, 42CrMo4) , 4145(UNS G41500, 50CrMo4, 1.7228), 4340(UNS G43400, 36CrNiMo4, 40NCD3, 40CrNi2MoA), 8630(UNS G86300)
Product Information
AISI 4140 ring forging refers to the process of manufacturing a ring-shaped component using AISI 4140 steel through the forging method. AISI 4140 is a versatile alloy steel known for its high strength, toughness, and wear resistance, making it suitable for a wide range of applications.
The ring forging process typically involves the following steps:
Billet Preparation: A cylindrical piece of AISI 4140 steel, known as a billet, is selected for the forging process. The billet is often preheated to a specific temperature to improve its malleability.
Heating: The billet is heated to a forging temperature, typically between 900°C and 1200°C (1650°F and 2200°F). Heating the steel to this temperature range makes it more ductile and easier to shape.
Forming: The heated billet is placed on a forging press or hammer. Compressive forces are applied to the billet to shape it into a ring. The forming process involves the use of dies that impart the desired ring shape to the material. Multiple forging stages may be required to achieve the final shape, and intermediate reheating may be performed if necessary.
Cooling and Finishing: Once the desired shape is achieved, the forged ring is cooled slowly to relieve internal stresses and improve its strength. Depending on the specific requirements of the application, the ring may undergo additional heat treatment processes, such as normalizing, quenching, and tempering, to further enhance its mechanical properties.
Feature:
Material: The AISI 4140 ring forging is crafted from premium-quality AISI 4140 alloy steel, which exhibits excellent mechanical properties, including high tensile strength, good hardness, and resistance to fatigue and impact.
Manufacturing Process: The ring forging undergoes a precise forging process that involves heating the material to a specific temperature and shaping it using compressive forces. This process refines the grain structure of the steel, enhancing its strength and durability.
Customization: We offer customizable options for the AISI 4140 ring forging, allowing you to specify dimensions, surface finishes, and additional heat treatment requirements to meet your unique project needs.
Hunan Jetvision Industrial Co.,LTD is a professional production of forging flanges, forgings rings, forged shaft, forged bar, customized forgings, etc. , products are widely used in mechanical equipment, new energy equipment, petrochemical pressure vessel equipment, aerospace and military special equipment and other fields.
Our company has strong technical strength and fully implements lean production management, It is equipped with a full set of production lines integrating forging processing, heat treatment, machining and performance testing.The material covers alloy steel, stainless steel, aluminum alloy, titanium alloy and superalloy and other difficult deformation materials.
Forging Line:
Application Scenario:
The AISI 4140 ring forging is utilized in a wide range of applications, such as:
Heavy Machinery: It is an ideal choice for manufacturing components in heavy machinery, including gears, shafts, and flanges, due to its high strength and durability.
Oil and Gas Equipment: The ring forging is well-suited for use in the oil and gas industry, where it can be employed in drilling tools, wellhead components, and pipeline fittings.
Automotive Industry: It finds applications in automotive parts such as crankshafts, connecting rods, and transmission components, where its strength and wear resistance are crucial.
Advantage:
Exceptional Strength: The AISI 4140 ring forging possesses remarkable strength, making it suitable for heavy-duty applications that require reliable and robust components.
Wear Resistance: With its superior wear resistance, the ring forging can withstand challenging environments and extended usage, ensuring long-lasting performance.
Versatility: The AISI 4140 ring forging is highly versatile and finds applications in various industries, including automotive, oil and gas, machinery, and aerospace.
After-sales Service
We are committed to providing excellent after-sales service to ensure customer satisfaction. Our dedicated support team is available to assist with any inquiries, technical support, or product-related concerns you may have. We offer prompt responses, efficient problem-solving, and reliable assistance throughout the product lifecycle.
FAQ
Can the AISI 4140 ring forging be customized according to specific dimensions?
Yes, we offer customization options to meet your dimensional requirements. Please contact our sales team to discuss your specific needs.
What additional heat treatment options are available for the ring forging?
We provide a range of heat treatment options, including normalizing, quenching, and tempering, to optimize the mechanical properties of the ring forging based on your application requirements.
How is the quality of the AISI 4140 ring forging ensured?
Our ring forgings undergo rigorous quality control measures throughout the manufacturing process. We adhere to strict standards and conduct comprehensive inspections to ensure the highest quality and reliability.
What is the typical lead time for the AISI 4140 ring forging?
The lead time can vary depending on the order size and customization requirements. Our sales team will provide you with an estimated lead time based on your specific order.
Do you offer international shipping?
Yes, we offer international shipping to various locations. Please provide us with the necessary details, and our team will arrange the shipping process accordingly.
Is 4140 steel forged?
AISI 4140 is forged at 926°C to 1205°C. 4140 steel can be hot worked at 816 to 1038°C. AISI 4140 alloy steel can be cold worked using conventional methods in the annealed condition.
Is 4140 steel good for forging?
Applications. This alloy finds many applications as forgings for the aerospace and oil and gas industries, along with myriad uses in the automotive, agricultural and defense industries, Typical uses are forged gears and shafts, spindles, fixtures, jigs and collars.
What standard is AISI 4140 equivalent to?
AISI 4140 also known as EN19 comes treated in the annealed as rolled or even T condition. We can offer AISI 4140 in bar form from stock, rolled and bright drawn. It is renown for its wear resistance and where high strength properties is required.
What is AISI 4140 used for?
4140 steel is used to make various components, including gears, crankshafts, suspension systems, bulldozer blades, and oil and gas equipment. This material is also used in the manufacture of various consumer goods, such as hand tools, sporting goods, and other products that require high strength and wear resistance.
What temperature is needed for 4140 forging?
AISI 4140 is forged at 926°C to 1205°C. 4140 steel can be hot worked at 816 to 1038°C. AISI 4140 alloy steel can be cold worked using conventional methods in the annealed condition. AISI 4140 steel is annealed at 872°C followed by slowly cooling in the furnace.
What is the difference between AISI 4140 and 4150?
Tensile strength: 4150 has a higher tensile strength, meaning it has a higher threshold for stress before breaking. Ductility & workability: 4140 is more ductile, meaning it can be bent easier than 4150. It also can be used in cold working conditions while 4150 needs to be thermally treated before forming.
What is the Rockwell hardness of AISI 4140?
Typical hardness is Rockwell “C” 19/24. Typical tensile strength 114,000 PSI. Its wear resistant properties far exceed that of “cold roll” steels. It is easy to machine and will accept additional heat treatment.
Is 4140 harder than mild steel?
1018 Steel is a mild, low carbon steel that is machinable, weldable and is useful where there are no requirements for high strength. 4140 alloy steel is generally stronger and harder than carbon steel. It provides high impact resistance as well as high fatigue and torsional strength.
Where are forged rings used?
They are used in a wide range of industries including aerospace, automotive, and oil and gas. They are often used in applications where strength, durability, and reliability are critical, such as in high-pressure valves, gears, and bearings. Forging rings come in a variety of materials and sizes.
What is a forged ring?
Forged rings are metal rings that are made from a forging process. Forging is a manufacturing process that shapes metal by hammering, pressing, or rolling hot metal while it is in a molten state. Forged rings are stronger and more durable than those made by other manufacturing processes.
What is the use of forged ring?
Forged rolling rings are utilized in clutches, crankshafts, braking systems, camshafts, gears, and couplings, to name a few applications. Forged parts are not only more resistant to the wear and tear of daily usage, but they are also lighter and less susceptible to torque and high pressure.
How are forged rings made?
Seamless forged rings are created through a process called ring rolling, which uses a machine called a rolling mill. The rolling mill can generate rings of a range of diameters and weights. The process starts with a circular metal piece that is pierced to form a doughnut-shaped component.
What is ring forging?
Rolled ring forging is a metalworking process that involves punching a hole in a thick, solid, round metal piece to create a doughnut shape, then squeezing and pressuring the doughnut shape into a thin ring. The rolled ring forging process produces workpieces with improved densities and aligned grain flows.
Testing Machine
Jetvision have a certified quality management system which complies with the requirements of ISO 9001. This quality system encompasses every phase of our business. And we have kinds of testing machine to test our forging ring. That we offer top quality products.
Other Forgings are Available
Hunan Jetvision Industrial Co.Ltd is a professional supplier&manufacturer which offer kinds of alloy and stainless steel forging, such as forging ring, shaft forging, forged cylinder, forged discs, forged hollow, forging block, forged round bar, etc, with top quality and low factory price.
Material are avalible:
Stainless Steel: ASTM A182、F304/304L、 F316/316L、 F316H、F310、 F321、JB4728-2000 、OCR18Ni10Ti、JB4728-2000、OCR17NI12Mo2、2205、2507、2103、904L、254SMD、304LN、316LN、1CR13、2cr13、3cr13、4cr13、321、302、W1813N、W2014N、W2018N、W2020N、P550、Cr18Mn18N、06Cr19Ni10(S30408)、022Cr19Ni10(S30403)、06Cr17Ni12Mo2(S31608)、022Cr17Ni12Mo2(S31603)、06Cr25Ni20(S31008)、06Cr18Ni11Ti(S32168)、022Cr19Ni13Mo(S31703)、0Cr17Ni4Cu4Nb、06Cr19Ni10N、14Cr17Ni2、13Cr13Mo、06Cr13, etc stainless steel forgings.
Alloy Steel: 40Cr、15CrMo、20CrMo、25CrMo、30CrMo、35CrMo、35CrMoV、42CrMo、20Cr2Ni4、20CrNiMo、40CrNiMo、30Cr2Ni2Mo、35CrMoV、12Cr1MoV、38CrMoAl、18Cr2Nio4W、40CrNi2Mo、30CrMnSi、25Cr2MoV、17Cr2Ni2Mo、20MnMo、20MnMoNb、34CrNi3Mo、20CrMnTi、40CrMnMo、30Cr2Ni2Mo、34CrMo1、20CrMnMo、24CrMoV、30Cr2MoV、34CrNi1Mo、17Cr2Ni2Mo、34CrNi3MoV、20CrMnTi、A182F1、F5、F9、F11、F22、12Cr2Mo1、10Cr9Mo1VNbN(F91)、10Cr9MoW2VNbBN(F92)、12CrMoV、4140、4340、4330、4130、4150、9CR2MO、17NiCrMo6-4、18CrNiMo7-6、30CrNiMo8、34CRNIMO、34CrNiMo6、36CrNiMo4、34CrNi3Mo、40CRNIMO、40CrNiMoA、50CrMo4、Q345D、300M、17-4PH、PH13-8Mo、15-5PH、AerMet100, etc alloy steel forgings.