F55 Forged Disk UNS S32760 Forging disc

Product Specification

F55 UNS S32760 Information:

Chemical Composition

Physical Property

Mechanical property

The F55 Forged Disk is a high-performance component meticulously crafted from premium F55 super duplex stainless steel (UNS S32760) through a precision forging process. Designed to excel in demanding industrial applications, this forged disk offers exceptional corrosion resistance, superior mechanical properties, and remarkable durability.

The UNS S32760 Forging Disc is a high-performance component meticulously crafted from premium UNS S32760 super duplex stainless steel. Engineered through precision forging techniques, this disc is designed to excel in extreme environments, offering exceptional corrosion resistance, mechanical strength, and longevity.

The disc forging process is used to create large steel discs for use in industrial equipment, valves and other high-pressure components for the oil, gas and petrochemical industries.

Material

Nickel Forging Alloys:

Monel 400 (UNS N04400/W.Nr.2.4360);Monel K500 (UNS N05500/W.Nr.2.4375),Monel R405 (UNS N04405)

Inconel 718 (UNS N07718/W.Nr.2.4668); Inconel X-750 (UNS N07750/W.Nr.2.4669); Inconel 690 (UNS N06690/W.Nr.2.4642); Inconel 625 (UNS N06625/W.Nr.2.4856); Inconel 600 (UNS N06600/W.Nr.2.4816); Inconel 601 (UNS N06601/W.Nr.2.4851);

Hastelloy B (UNS N10001); Hastelloy C-276 (UNS N10276/W.Nr.2.4819); Hastelloy C (NS333); Hastelloy C-22 (UNS N06022/W.Nr.2.4602)

Incoloy 926 (UNS N08926/W.Nr.1.4529); Incoloy 800HT (UNS N08811/W.Nr.1.4959); Incoloy 825 (UNS N08825/W.Nr.2.4858); GH4169(Inconel 718)

Stainless Steel Forging Alloys:

F51(UNS S31803 W.Nr1.4462); 17-4PH(UNS S17400 SUS630 W.Nr1.4542); F55(UNS 32760 W.Nr1.4501); F53(UNS 32750 W.Nr1.4410 2205); 904L(UNS N08904 W.Nr1.4539); F44(UNS S31254 254SMo W.Nr1.4547)

Carbon Alloy Special Steels:

F22, F65, 4130(UNS G41300, 30CrMo), 4140(UNS G41400, 42CrMo, 42CrMo4) , 4145(UNS G41500, 50CrMo4, 1.7228), 4340(UNS G43400, 36CrNiMo4, 40NCD3, 40CrNi2MoA), 8630(UNS G86300)

Key Features

Corrosion Resistance: The F55 Forged Disk / UNS S32760 Forging Disc is engineered to withstand the harshest corrosive environments, making it an ideal choice for offshore oil and gas platforms, chemical processing plants, and marine equipment.

Mechanical Strength: With its high tensile strength and exceptional toughness, this forged disk ensures reliability even under extreme pressure and mechanical stress.

Precision Forging: Crafted through advanced precision forging techniques, the disk boasts a precise dimensional profile, ensuring seamless integration and optimal performance in critical applications.

Versatility: The F55 Forged Disk is versatile and can be customized to meet specific requirements, making it suitable for various industries and scenarios.

Hunan Jetvision Industrial Co.,LTD is a professional production of forging flanges, forgings rings, forged shaft, forged bar, customized forgings, etc. , products are widely used in mechanical equipment, new energy equipment, petrochemical pressure vessel equipment, aerospace and military special equipment and other fields. Our company has strong technical strength and fully implements lean production management, It is equipped with a full set of production lines integrating forging processing, heat treatment, machining and performance testing.The material covers alloy steel, stainless steel, aluminum alloy, titanium alloy and superalloy and other difficult deformation materials.

Forging Line:

Advantages:

Enhanced Durability: The F55 super duplex stainless steel imparts outstanding durability, reducing maintenance frequency and enhancing the component's lifespan.

Cost-Effective: Its extended service life, combined with reduced maintenance, results in long-term cost savings.

Corrosion Resistance: The material's exceptional corrosion resistance minimizes the impact of aggressive chemicals and harsh environments, ensuring consistent performance over time.

Testing Machine

Jetvision have a certified quality management system which complies with the requirements of ISO 9001. This quality system encompasses every phase of our business. And we have kinds of testing machine to test our forging ring. That we offer top quality products.

Application Scenario

The F55 Forged Disk finds indispensable utility in diverse scenarios:

Oil and Gas Industry: It plays a crucial role in subsea equipment, pipelines, and offshore platforms where resistance to both corrosion and high-pressure conditions is essential.

Chemical Processing: In chemical plants, it serves as a reliable component for containers, reactors, and pipelines, safeguarding against chemical degradation.

Marine Equipment: From shipbuilding to underwater structures, the forged disk ensures long-lasting performance in saline and abrasive marine environments.

After-Sales Service

We are committed to delivering top-notch customer satisfaction:

Technical Support: Our experienced team offers technical assistance and guidance throughout the product's lifecycle.

Quality Assurance: The F55 Forged Disk undergoes rigorous quality checks to meet industry standards and exceed customer expectations.

Responsive Service: We prioritize prompt and responsive customer service, addressing queries and concerns efficiently.

FAQ

Q1: Can the F55 Forged Disk be customized to specific dimensions?

A: Yes, the forged disk can be tailored to meet your precise dimensional requirements.

Q2: What is the temperature range for its application?

A: The F55 Forged Disk/UNS S32760 Forging Disc can operate in a wide temperature range, from cryogenic to elevated temperatures.

Q3: Does it come with any certifications?

A: Yes, the forged disk is accompanied by relevant material certifications and test reports.

What’s the UNS S32760?

Super Duplex S32760 Forgings are dual phase austenitic-ferritic duplex components manufactured from alloy containing chromium, nickel and molybdenum with restricted carbon content and minimum PREN 42.

What is UNS S32760 equivalent to?

UNS S32760 is a super duplex stainless steel, also known as Zeron 100. It is available as solid bar, plate, pipe, fittings, forgings and castings. When specifying castings, the nearest equivalent specifications are ASTM A890, ASTM A995 and ASME SA351/995 grade CD3MWCuN or 6A, also written as J93380 or 25Cr-7Ni-Mo-N

What is uns S32760 material?

Containing 25% chromium, 7% nickel, 3.6% molybdenum as well as copper, tungsten, and nitrogen, UNS S32760 is a highly alloyed super duplex stainless steel with high PREN for use in aggressive environments. This is a super duplex grade with a ferritic-austenitic microstructure.

What is the difference between uns S32750 and uns S32760?

Super Duplex UNS S32760 is very similar to 32750 with slight differences in their chemical compositions. 32760 contains lower amounts of manganese, phosphorus, sulfur, molybdenum and nitrogen; conversely it has higher amounts of silicon and copper.

What is ASTM a 276 uns S32760?

ASTM A276 UNS S32760 is a material grade specification for cold-finished or hot-finished bars in S32760 stainless steel, available in form of rounds, square, hexagons and other hot rolled extruded shapes.

What is the difference between S32760 and S31803?

UNS S32760 properties are slightly enhanced over S31803 by further additions of chromium (to 25%), and also tungsten and copper. Thin sections (Tubulars) are capable of being cold worked to give yield strength of 105 KSI min.

What is F55 stainless steel?

F55 Duplex is the most common super duplex grade it has an enhanced pitting and crevice corrosion resistance compared with the ordinary austenitic or duplex types.

Is S32750 a duplex or super duplex?

Super duplex S32750 (2507) is a variant stainless steel alloy that is primarily used in the oil and gas industry, particularly for offshore platforms, heat exchangers, structural components, and architectural components.

What is Disc Forging?

The disc forging process is used to create large steel discs for use in industrial equipment, valves and other high-pressure components for the oil, gas and petrochemical industries. Forged discs and hubs are much shorter in length than round bars, but may have substantial mass.

What is a forge disc?

The FORGE DISC™ is a die-cast metal ring that sits between the ENERGY LAYER™ and PERFORMANCE TIP™. Each disc varies in weight and shape to affect the center of gravity and weight of the top, causing different reactions in battle.

What are forge discs made of?

Forged metal discs are made by heating and pressing steel into a mold. While carbon steel is typically the most common material used to forge discs, rounds, and sleeves, these products can be made from many different types of steel, including stainless steel and steel alloys.

What is a forging machine?

The process of forging in a forging machine (upsetter), in which the metal is moved into the die impression by pressure applied in a horizontal direction by the moving die in the ram.

Other Forgings are Available

Hunan Jetvision Industrial Co.Ltd is a professional supplier&manufacturer which offer kinds of alloy and stainless steel forging, such as forging ring, shaft forging, forged cylinder, forged discs, forged hollow, forging block, forged round bar, etc, with top quality and low factory price.

Material are avalible

Stainless Steel: ASTM A182、F304/304L、 F316/316L、 F316H、F310、 F321、JB4728-2000 、OCR18Ni10Ti、JB4728-2000、OCR17NI12Mo2、2205、2507、2103、904L、254SMD、304LN、316LN、1CR13、2cr13、3cr13、4cr13、321、302、W1813N、W2014N、W2018N、W2020N、P550、Cr18Mn18N、06Cr19Ni10(S30408)、022Cr19Ni10(S30403)、06Cr17Ni12Mo2(S31608)、022Cr17Ni12Mo2(S31603)、06Cr25Ni20(S31008)、06Cr18Ni11Ti(S32168)、022Cr19Ni13Mo（S31703）、0Cr17Ni4Cu4Nb、06Cr19Ni10N、14Cr17Ni2、13Cr13Mo、06Cr13, etc stainless steel forgings.

Alloy Steel: 40Cr、15CrMo、20CrMo、25CrMo、30CrMo、35CrMo、35CrMoV、42CrMo、20Cr2Ni4、20CrNiMo、40CrNiMo、30Cr2Ni2Mo、35CrMoV、12Cr1MoV、38CrMoAl、18Cr2Nio4W、40CrNi2Mo、30CrMnSi、25Cr2MoV、17Cr2Ni2Mo、20MnMo、20MnMoNb、34CrNi3Mo、20CrMnTi、40CrMnMo、30Cr2Ni2Mo、34CrMo1、20CrMnMo、24CrMoV、30Cr2MoV、34CrNi1Mo、17Cr2Ni2Mo、34CrNi3MoV、20CrMnTi、A182F1、F5、F9、F11、F22、12Cr2Mo1、10Cr9Mo1VNbN（F91）、10Cr9MoW2VNbBN（F92）、12CrMoV、4140、4340、4330、4130、4150、9CR2MO、17NiCrMo6-4、18CrNiMo7-6、30CrNiMo8、34CRNIMO、34CrNiMo6、36CrNiMo4、34CrNi3Mo、40CRNIMO、40CrNiMoA、50CrMo4、Q345D、300M、17-4PH、PH13-8Mo、15-5PH、AerMet100, etc alloy steel forgings.